Author Topic: Achieve smooth and quiet operation of machinery  (Read 398 times)

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Achieve smooth and quiet operation of machinery

« on: 07 December, 2024, 07:21:19 AM »
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EQiblyJoymn

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<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li>
<li>   Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.    </li>
</ul>
 
<h3>  Setting Up the Sensors  </h3>
<ul>
<li>   Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.    </li>
<li>   Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li>
</ul>
 
<h3> Launching the Software  </h3>
<ul>
<li>   Launch the Balanset software on your computer.    </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
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<ul>
<li>   Operate the rotor at its intended working speed.  </li>
<li>   The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.  </li>
</ul>
 
<h3> Trial Weight Installation   </h3>
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<ul>
<li>  Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).  </li>
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
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<h3> Computing the Compensating Weight  </h3>
<ul>
<li>   Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.    </li>
<li>   The calculated values are presented on-screen in both numerical and graphical formats.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;
[/url]
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>   You can conduct interim measurements to confirm that the imbalance is decreasing as expected.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
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<h3>  Final Check and Balance Confirmation  </h3>
<ul>
<li>   Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>   If the vibration level remains high, repeat the process with further weight adjustments.    </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Final Recommendations  </h3>
<ul>
<li>  Verify the secure attachment of all balancing weights and measurement sensors.  </li>
<li>   Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li>
<li>   If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>  Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.  </p>
 
 
 
 
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL 
Our website about  <a href="https://vibromera.eu 
"> Balancing of fan impeller and other rotors [/url]

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« Reply #1 on: 13 January, 2025, 07:41:07 PM »
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Cosmoamips

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